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Watch Videos. Find an ADU Plan. Explore Construction Types. Choose a SIP Designer. Our high performance building system consists of insulated foam core sandwiched between two structural facings, typically oriented strand board OSB. More Info. SIPs Panels come with a whole host of benefits, including shorter construction times, lower energy bills, and smaller HVAC system requirements. The Insulspan SIP System offers superior energy efficiency, design flexibility, structural strength, increased construction speed and more.

Sign Up. Why are SIPs Green? Energy Programs. Insulated Wall Panels. Looking for the most cost-effective insulated wall panel on the market? Build smarter and save money. Speed to Build Thermocore: Framesulate: Frame and built in one step.

Included Features Thermocore: More standard features. Detailed Specifications Thermocore Structural Insulated Panels are high-quality polyurethane foam core panels suitable for exterior wall applications in residential and commercial applications. Thermocore panels carry a limited lifetime warranty against delamination. Related Content. The type of SIPs selected depends upon the building type and site conditions.

The following tables outline the benefits and drawbacks of the most common sheathing and foam types. Source: BuildingGreen Insulation Report. SIPs behave similarly to a wide flange steel column in that the foam core acts as the web and the sheathing responds as the flanges.

Under axial loads, the sheathing responds similarly to a slender column, and the foam core acts as continuous bracing preventing the panels from buckling. Just as wide flange sections increase in strength with increased depth, thicker cores result in stronger panels in compression and bending. SIPs are designed to resist not only axial loads, but also shear loads and out of plane flexural loads. The panels' ability to resist bi-axial bending and lateral shear allow them to be used as roofs and floors.

SIPs panels are acceptable to use as shear walls in all seismic design categories. A structural engineer should determine if a secondary structural system is required based on the design loads. To date, the tallest structure constructed exclusively of SIPs is four stories. Taller structures are possible; however, design limitations are due to the fact that SIPs are bearing walls and therefore open spaces at lower floors are more difficult to achieve. Often large SIPs structures rely on a secondary framing system of steel or timber to satisfy requirements for unobstructed spaces.

It is imperative for foundations for SIPs panels to be level. There is little tolerance for differential settlement. If there is substructure shift, it will compromise the sealant of the panels' joints which may cause moisture infiltration. Allowable deflection tolerances set by the manufacture of the panels and sealants should be consulted when designing the foundation.

Minor imperfections may be accommodated with careful, skilled installation. Photo Credit: SIPschool. Joint design is imperative for structural and long-term durable performance. One particular weakness of SIPs panels is air penetration from the interior at joints or penetrations.

In cold climates, if warm humid interior air reaches the interior face of the outer sheathing layer it can condense, causing rot and deterioration. Frequently this outer layer is OSB, which is particularly susceptible to moisture damage. Proper joint design should be given special attention, and if properly executed in the field, will eliminate the air infiltration problems. The primary joint design generally includes seals within the thickness of the panel, typically spray foam or gaskets.

There should be an overflow seeping of the spray foam at the joints to indicate a full depth joint seal as shown in the figures below. An additional secondary seal air seal of tape or gasket should be provided at the interior face of the panel, especially in cold climates. Two of the most widely used panel joint connections are the surface spline and the block spline. The surface spline joint connection consists of strips of OSB or plywood inserted in slots in the foam just inside each skin of the SIP.

The block spline is a thin and narrow SIP assembly that is inserted into recesses in the foam along the panel edges. The surface spline connection and the block spline connection result in a continuous foam core across the panels, eliminating air infiltration at the joints.

Forest Products Laboratory marketed its initial prototype design for the next thirty years. However, the design did not contain insulation, and manufacturers never produced it on a large scale. In the s, Alden B. Dow, who was concerned about energy-efficiency and fearful over depleting natural resources, developed a structural panel with an insulated core.

Many credit Dow with creating the first structural insulated panel. During the s, more and more builders began using SIPs for their high insulative value, airtightness, and strength over wood frame construction. However, the numerous problems with SIP construction can diminish the quality of the wall system and ultimately cost both the contractor and building owner time and money.



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